ZUMBACH's cutting-edge solutions revolutionize steel production: a case study with GERDAU

In the realm of global steel production, ZUMBACH stands as a beacon of innovation and reliability. Specializing in high-precision measuring solutions, ZUMBACH has played a pivotal role in enhancing efficiency and quality across diverse industrial sectors worldwide. One such compelling partnership highlights ZUMBACH’s impact at GERDAU, a leading steel producer based in Sao Paulo, Brazil.

GERDAU, originally a humble family-run nail factory, has evolved into a powerhouse, manufacturing steel products essential for agriculture, automotive, construction, energy, and beyond. With operations spanning over 40 countries, GERDAU's Açominas plant exemplifies the commitment to excellence in steel production.

At the heart of GERDAU’s operations lies the Usina de Ouro Branco facility, where precision and quality control are paramount. Here, ZUMBACH’s STEELMASTER SMR 100-S3 has been instrumental. Installed between January 2022 and September 2023, this advanced laser measuring device ensures meticulous measurement of diameter, ovality, and shape variances across hot and cold rolling processes.

The STEELMASTER operates strategically at multiple points in GERDAU’s production line, including post-finishing and pre-finishing stages, as well as in the roughing section. This multigauge system not only guarantees precise dimensional accuracy, but also enhances operational visibility and productivity.

GERDAU’s decision to partner with ZUMBACH underscores the confidence in its ability to meet rigorous industry standards, including the NR10 / NR12 certifications for safety and reliability. With ZUMBACH’s proven track record, GERDAU has seamlessly integrated its solutions to optimize production quality and efficiency.

As industries evolve, ZUMBACH remains steadfast in innovating precision measuring technologies that empower manufacturers worldwide to achieve unparalleled levels of productivity and quality assurance.

If you want to know more about ZUMBACH’s solutions, we invite you to contact the company through the references on this page.