DRU-Roll Cassettes, a revolution in wire production with efficiency and sustainability

The wire drawing industry is experiencing a transformative shift with the continued excellence of DRU-Roll cassettes from DRUIDS Process Technology. These innovative cassettes offer a compelling solution for manufacturers seeking to optimize production processes, minimize environmental impact, and ultimately, achieve greater profitability.

Unveiling DRU-Roll cassettes

DRU-Roll cassettes set themselves apart thanks to their exceptional performance and durability. Here's a closer look at what makes them a game-changer.
Designed for seamless installation on most existing drawing lines, DRU-Roll cassettes eliminate the need for extensive equipment upgrades. These cassettes enhance production efficiency by utilizing an oil-based lubrication and cooling system, aligning with Sustainable Development Goals (SDGs) and promoting environmentally responsible manufacturing.

Superior performance

DRU-Roll cassettes deliver substantial benefits in terms of:

- reduced downtime: boasting a lifespan 40-150 times longer than traditional dies, DRU-Roll cassettes significantly decrease downtime for consumable changes (up to 10%);
- minimized breakage: the innovative design minimizes friction and rolling forces, leading to a remarkable 8-12% reduction in wire breakage and higher equipment availability;
- faster production: lower friction translates into reduced traction force and lower energy consumption per ton of wire produced. This results in increased line speed and a production boost of 5-10%;
- unmatched quality: the unique cooling system in DRU-Roll cassettes effectively reduces the heat generated during deformation;
- superior wire quality: consistent temperature control allows for the production of higher-quality wire;
- greater material flexibility: this technology facilitates the use of materials with high carbon content and alloys;
- reduced material waste: the rollers in DRU-Roll cassettes are less susceptible to imperfections and oxidation in the wire, leading to significant savings in raw material and preparation costs;
- lower lubricant consumption: compared to traditional methods, DRU-Roll cassettes offer a 10-12% reduction in lubricant usage, directly impacting production costs.

DRU-Roll cassettes offer a comprehensive solution for wire drawing companies seeking to elevate their production capabilities and reducing running costs. Reach out to Druids experts to enhance productivity, promote environmental responsibility, improve product quality, and generate cost savings.