Revolutionizing cable packaging for sustainable solar energy

Windak AR Equipment sets the new standard for solar cable packaging. With flexible, tailored features, and less downtime, it boosts efficiency and offers an Intelligent Scrap Handling system.

With the global shift towards renewable energy sources, such as solar and wind power, the demand for high-quality solar cables has been on the rise. According to industry reports, solar energy consumption has experienced exponential growth, with an estimated increase of 22% in 2022 alone. This trend is expected to continue as countries around the world strive to achieve their renewable energy targets, driving the demand for solar installations and, consequently, solar cables.

To meet this growing demand, solar cable manufacturers require packaging equipment that can adapt to changing needs while maximizing efficiency.

Windak Group’s AR spooler features:
• precision winding and tension control;
• ISH- intelligent scrap handling system;
• servo-controlled dancer;
• ”no break“ stretch wrap system;
• quick changeover between product sizes;
• optional labeling, boxing, and palletizing;
• operator-friendly, safe, and ergonomic styling.

Windak AR series of spoolers
This solution offers a range of benefits and features specifically tailored for solar cable packaging. Windak’s AR machine is a single or dual-head fully automatic spooler developed for packaging cable and wire products on spools and reels between 216 mm (8.5’’) and 800 mm (32’’) in overall diameter, with the output up to 2.5 spools per minute. The industry’s widest range of cable diameters from 3 mm (0.12”) to 20 mm (0.8”) and reel sizes are possible in the same machine. The typical ROI for such a spooler is less than 24 months.

Adapt on the go
One of the standout features of Windak AR Equipment is its remarkable ”change on the fly” functionality. This innovative feature enables real-time adjustments to the packaging process, allowing manufacturers to seamlessly update the cable marking and labeling data while the machine is in operation, optimizing the packaging process and minimizing downtime. With this advanced feature, companies can respond swiftly to changing market requirements and ensure the smooth and efficient packaging of solar cables for various installations.

Modify critical data
The Windak AR Spooler empowers solar cable manufacturers to modify critical data on the fly, including cable length and spool label information. This capability is particularly valuable in the preparation of pre-assembled wiring kits for solar installations, when the markings on the cable serve as a reference for the solar system components.  With the AR automatic line, cables can be precisely cut to specific lengths, and labels can be printed and applied seamlessly. Manufacturers can include essential details such as solar panel serial numbers, controller box or inverter serial numbers, and meter markings on the cable, ensuring accurate and efficient assembly during the installation process.


Enhanced features
Additionally, the Windak AR equipment offers the unique ”print reset to 0-zero” capability. This feature enables smooth communication between the spooler and an InkJet printer. When the machine signals the need to reset, the InkJet printer resets the print count to zero. This capability ensures accurate and precise printing of cable specifications, allowing manufacturers to maintain consistency and traceability in solar cable packaging. Another noteworthy feature is the in-line operation option, which eliminates the need for a separate rewind process. This efficient in-line operation not only saves time but also enhances efficiency in solar cable packaging. With an impressive in-line speed of up to 500m/min, the equipment ensures swift and reliable packaging without compromising quality.

Growing market
”As the demand for solar installations continues to grow, it is crucial to have packaging equipment that can adapt to changing needs while minimizing waste.” said Daniel Shelander, Windak Inc. USA Managing Director. “Our AR Series of Spoolers set a new standard for solar cable packaging, enabling manufacturers to increase efficiency, reduce downtime, and contribute to a cleaner and more sustainable future for solar energy."

With the global push towards decarbonization, solar installations are expected to experience substantial growth in the coming years. According to market research, the solar cable market is projected to expand at a compound annual growth rate of over 8% during the 
forecast period of 2023-2028.


This anticipated growth highlights the importance of efficient and environmentally friendly packaging solutions, making Windak AR Equipment a timely and invaluable addition for solar cable manufacturers. By providing them with a versatile and eco-friendly solution, the company aims to support the rapid expansion of solar energy worldwide and accelerate the transition to clean and renewable power sources.

For more information or to request a quote, please visit the dedicated page on the company’s website >>