Coilers, spoolers & payoff units

Vertical drop coilers

These machines are best suited for bare or coated low-carbon, high-carbon, and stainless steel wires. The coiled wire is collected on formers (stems/spiders/baskets), on drums, or collected in catch weight coils.

Assomac's vertical drop coilers are engineered and manufactured to meet the strictest demands of the wire industry. Each machine is designed with a combination of standard sub-assemblies and custom components to meet the customer’s needs and deliver the highest quality with competitive prices. The largest manufacturing facility in India and the long experience in the evolution of these machines make Assomac the best qualified supplier of such equipment. The enterprise produces the most sophisticated and sturdy coilers, making reliability and efficiency their flagships.

Blocks are available in a wide range of diameters, such as 300 mm/400 mm/450 mm/500 mm/600 mm/760 mm/900mm covering from ø0,6mm to ø8 mm wire. It is also possible to supply coilers with two different sized blocks.

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Dead block coilers

Assomac supplies dead block coilers for HC, MS, SS, and non ferrous wires from ø1 mm to ø8 mm. To achieve higher productivity, a high drawing speed is not enough: longer run time is far more useful.

Machine capstan range: 300 mm to 76 0mm;
Wire range: 0,9 mm to 6 mm for all metals and alloys.

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Drum pack coilers

With the advent of robotic welding and high-speed automated MIG welding machines, the need for larger packaging wire grew exponentially. This need was faced using larger spools and synchronizing a complete motorized payoff system with the welding line to supply the wire in the required form and speed.Hence, drum packs – or pail packs – were developed to provide wire in cardboard drums with an inner core. The machine is thus called “pale packer”, “drum pack coiler”, or “no twist coiler”.

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Wire rod payoff

Assomac offers a comprehensive range of wire rod payoffs designed for high-speed coil applications. These wire rod payoffs are provided with pneumatically actuated feeds and portable operator stations. Moreover, the company also provides wire rod payoffs with custom specifications, such as full enclosure, cut-off saw, double plane straighteners, etc.

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Overhead payoff unit

Assomac offers a complete range of overhead payoffs for intermediate drawn wires best suited for various types of dry wire drawing machines. The products from this range can also be tailored to the customer’s needs.

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Turntable payoff

The company supplies a wide range of turntable payoffs for 25 Kg to 1000 Kg wire coils in powered and non-powered forms. The units are available with a variety of drum diameters and loading capacities, as well as adjustable friction brakes. Assomac also designs and manufactures custom payoffs.

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Vertical spooling machines

Assomac offers vertical spooling machines and a comprehensive range of coil winding machines for solenoids and bobbins layer winding. The range includes different types of machines with different specifications regarding winding speed, layer length, layer height, winding tension, pitch setting, coil weight, etc. Each layer winding machine is used in several applications, such as transformer coils, inductor coils, generator coils, etc.

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Layer winding machines

The layer winding machines are perfect for copper coated MIG, SS MIG, and aluminum wire on 5 Kg to 15 Kg plastic spools (optional attachment for metallic spools available). The line is supplied with a payoff unit, a dancer unit for speed synchronization, a layer winding spooler and an electrical control panel with digital controls allowing easier setting operations. A number of machine options is available to meet every spooling capacity and manpower skills dependency.

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Multi wire spooling machines

Assomac supplies a complete range of multi-line spooling machines, which are available with different technical specifications. Available for a range of different roll diameter, width, core size, shaft type, tension control, guide system, etc. The company also designs its machine as per the customer’s specifications.

Product highlights:
- the machine can handle different wire widths;
- additional spooling stations can be added;
- perfect pitch control;
- unlimited system data storage;
- optional equipment like guiding unit, oscillating trim removal, etc.

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Steel spools

Assomac manufactures steel spools as per 46397, reinforced with independently machined precision side flanges and a central core. All independent components are press fitted together, CO2 mig wire welded, and finally machined before high speed dynamic and static balancing operations.

These steps result in perfectly concentric spools with excellent balancing and long life cycles with lower breakdown risks.

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