Rack plating lines

OMIG rack plating systems are the go-to solution for electroplating medium and large metal components. These versatile systems find application in a wide range of industries, including automotive, aerospace, agriculture, furniture, construction, appliances, hardware, and industrial machinery.

Rack plating systems stand out for their exceptional strength and ability to handle intricate geometries. This ensures a consistent and uniform finish, even on complex parts.

The process involves securing the parts to specially designed plastic-coated metal racks. These racks are then systematically immersed in tanks containing the  galvanic baths. Automated handling robots manage the immersion and movement of the racks, optimizing cycle times and ensuring a high degree of repeatability.

Key features of OMIG rack plating systems:

- process tanks: constructed from materials compatible with the specific chemical solutions used, these tanks house the galvanic baths required for each stage of the surface treatment process;

- automated robots: these robots ensure minimal manual intervention by efficiently transporting the racks between tanks. Equipped with cutting-edge technology, they guarantee both precision and safety throughout the process;

- process accessories: a comprehensive suite of accessories optimizes each stage.  This includes filter pumps for removing impurities from the baths, rectifiers for supplying current in electrolytic processes, static and dynamic blowers for drying, drying ovens, and handlers that ensure the correct operating parameters for a consistently high-quality finish;

- advanced control system: this automated and data-logging system manages the entire electroplating process. It precisely regulates the parameters of each tank, as well as the environmental conditions. This ensures a high level of precision and repeatability for every project.

The combination of the advanced part-fixing technology and the automated process control guarantees a precise and uniform finish, even on the most complex components. Additionally, the robust materials and solid construction of the rack plating systems make them perfectly suited for handling heavy and durable components.

For all the details on OMIG rack plating systems and for specialized advice, contact the company's experts using the provided information.