Group Nirmal forays into zinc wire: introducing cutting-edge solutions

Group Nirmal is proud to announce the launch of its latest product line – a comprehensive range of zinc products engineered to redefine industry standards and meet the evolving needs of its discerning clientele. With the acquisition of Cee Dee Metalloys, Group Nirmal has access to pioneers in the realm of metalizing and zinc wire technology and remains steadfast in its commitment to pushing the boundaries of innovation. Cee Dee Metalloys has been leading the way in zinc and zinc wire technology since 1991, with a strong focus on customer satisfaction and product quality-values that embody the Group Nirmal mission & vision. With state-of-the-art machinery and a dedicated team, the Group provides high-quality zinc products at competitive prices.

Following is a firsthand perspective directly from Mr. Vidyut Saraf, Director, Nirmal Wires Pvt Ltd (Group Nirmal). Mr. Saraf offers valuable insights into the development of this new product line and its potential impact on the industry.

“Our raw material is sourced only from LME approved brands. All our zinc products conform to ASTM & EN standards. As per ISO 752, our zinc ingots are of special high grade with a composition of +99.995% zinc only. The rest of our base stock is also purchased from well-established suppliers. Our drawing equipment is state-of-the-art, maintained regularly; we rework our drawing dies pretty often in order to ensure the surface quality of our wires. The inspection program we follow is thorough and detail-oriented. All finished goods are dispatched only after thorough quality control checks to ensure they meet the established standards for size, cleanliness, and proper surface.

Our manufacturing facility located in the Garden City (Silicon Valley of India), also known as Bangalore, mirrors the green and sustainability principles of the city. Our process materials are meticulously selected to ensure landfill utilization is minimum, and we exclusively use non-contaminating lubricants. Furthering our motto of green and sustainable products, we also clean all products thoroughly before shipping. We have a strong R&D team of highly trained professionals, with utmost focus on quality, innovating customized products. Our facilities are designed for efficient, economic manufacturing yet flexible to accommodate changing market demands and customizations.

At the forefront of our product lineup is our zinc wire, engineered to deliver unparalleled performance and reliability in a myriad of industrial applications. Crafted with precision and manufactured as per ASTM B833-09, our zinc wire boasts exceptional purity and consistency. Our zinc wires are perfectly suited for metalizing processes (both arc and flame spray) with remarkable adhesiveness. The clean and smooth surface of the wire gives high durability to the nozzle. With superior corrosion resistance and excellent electrical conductivity, our zinc wire emerges as the material of choice for industries spanning automotive, construction, and electronics, offering unmatched durability and longevity in every application.

Complementing our zinc wire is our zinc aluminum wire, a special alloy blend designed to elevate performance and efficiency in thermal spraying applications. Engineered to withstand extreme temperatures and harsh environments, our zinc aluminum wire delivers superior adhesion and coating integrity. Combining zinc’s corrosion resistance with aluminum’s strength, our zinc aluminum wire provides unmatched protection against corrosion and abrasion in industrial settings. Whether applied in automotive coatings or architectural finishes, our zinc aluminum wire sets new benchmarks for durability and aesthetic appeal, empowering our customers to achieve lasting results with every spray.

In addition to our wire offerings, we are proud to introduce our zinc rods, meticulously crafted to exacting specifications to meet the diverse needs of our customers. Renowned for their exceptional purity and consistency, our zinc rods serve as the preferred choice for applications ranging from metal casting to chemical synthesis, offering unparalleled performance and reliability in every use case. With precise dimensions and superior machinability, our zinc rods enable seamless integration into existing processes, facilitating enhanced productivity and operational efficiency across a wide spectrum of industries. We also provide a variety of packing options like fiber drums, metal drums, coils, plastic spools for our wires and wooden boxes, and hard paper barrels for our zinc rods.

Rounding out our comprehensive lineup is our metallizing zinc arc & flame spray - The Panther Series, a revolutionary solution engineered to deliver superior coating performance and protection in demanding environments. Formulated with the highest quality materials and manufactured to rigorous standards, the Panther series offers simple construction, lower production cost per square meter, and 3 times lighter torch with no moving parts. The Panther Series offers one-touch, point-and-shoot operation with a 3.00 mm wire feed capability and push wire feed design. Synchronous dual wire feeding ensures consistent reproducible coating quality and denser, smoother coating. A six-axis robotic facility helps in accurately applying coatings of metals, alloys, complex carbide, and ceramics. With customizable options and exceptional versatility, our Panther Series can be used in structural steelwork, offshore oil platforms, wind farms, shipbuilding, bridges & viaducts, fencing, capacitors, cast iron pipes, & more.

Our new line of zinc products represents a culmination of decades of expertise and innovation, fueled by a relentless commitment to excellence and customer satisfaction. As we embark on this exciting journey, we remain dedicated to pushing the boundaries of wire excellence and delivering value-driven solutions that empower our customers to succeed in an ever-evolving marketplace.”

With our unwavering focus on quality, reliability, and innovation, Group Nirmal continues to lead the way in shaping the future of wires and setting new standards of excellence in the industry. For more information or inquiries about the new range of zinc products, make sure you reach out to Group Nirmal through the references on this page.