Quantum leap forward in cable production

Leader in wire die technology introduces nano diamond coated dies (DCD)

FT. WAYNE, INDIANA (USA)— Fort Wayne Wire Die is pleased to introduce a new product to our family of stranding die options, Nano Diamond Coated Dies (DCD), which is an ideal solution for stranding, bunching and compacting applications of conductor cable. Nano DCDs offer a better surface finish, reduced die resistance, minimum die wear and longer life compared to tungsten carbide. Nano DCDs are available in sizes up to 3.9” (100mm).

Nano DCD dies are tungsten carbide dies coated with a 30 micron thick layer of nanocystalline diamond particles which after polishing become extremely smooth compared to carbide or polycrystalline diamond dies. This highly polished die surface minimizes die pull for improved energy efficiency in stranding machines, impacts safety concerns by reducing fines and dust generation and creates a smoother cable surface finish for better conductivity.

When compared to carbide dies, Nano DCD die life is about 10X or more while the die cost is only 3-5X suggesting a strong value proposition for cable manufacturers to consider when purchasing stranding dies. Minimizing die wear also affects the overall cost of production in regards to how much raw material is being given away when the die wears. Nano DCD dies wear very little and not in the traditional manner that carbide and polycrystalline diamond dies wear. Their failure occurs with sudden delamination of the diamond coating thus minimizing the amount of extra material being given away to the end customer.

Other stranding die options available from FWWD are tungsten carbide dies, solid PCD dies and tungsten carbide split dies.

Fort Wayne Wire Die, Inc. designs and manufactures high-precision wire drawing dies and hard-material components for the wire and cable industry. For more than 80 years, FWWD has been the scientific leader and innovative source for high quality wire drawing dies that offer a multitude of value-added advantages.

For more information, call 001.260.747.1681, visit www.fwwd.com, e-mail: [email protected], or contact Fort Wayne Wire Die, Inc., 2424 American Way, Fort Wayne, Indiana 46809-3098
(USA).

Meet Fort Wayne Wire Die, Inc. in Thailand, at wire Southeast Asia, September 18-20, booth no. K17