REDIES to present wire drawing dies for copper welding wire
REDIES, with three production sites located in Germany, Italy, and the Czech Republic, provides diamond wire drawing dies, mono and polycrystalline diamond dies, and tungsten carbide dies. Additionally, the company offers grinding services and a range of materials, accessories, and machinery for die processing.
The line of polycrystalline diamond (PCD) dies, marketed under the brand name REDIES PCD MANT®, has gained considerable traction over the past 20 years and is currently the most requested range.
The MANT® line includes PCD inserts up to 30 mm for all wire drawing applications, such as round wire, tubes, bars, and special tools made to customer specifications. The PCD MANT® MSD-06-001 self supported with a grain size of 1 micron is suitable for drawing fine copper wire and can replace monocrystalline diamond with a diameter of 0.15 mm and above.
In the field of steel wire drawing, particularly for copper welding wire, PCD MANT® can effectively replace tungsten carbide dies. The PCD MANT® MTD-15-00, in particular, is suitable for drawing diameters ranging from 0.60 to 2.00 mm. It consists of a fine-grained globular diamond powder, 1 micron, sintered with a high-temperature and high-pressure process in a cylindrical cobalt capsule inside a tungsten carbide ring.
Careful sourcing of materials is essential for the final result. For PCD MTD-15-001 MANT®, a diamond powder with a very sharp morphology and distribution is used to achieve a high degree of compactness and a longer die life.
The choice of 1-micron diamond powder allows for a shiny surface of the copper wire throughout the entire wire drawing process and die usage cycle.
The 4-5 micron copper layer on the wire remains completely intact. Furthermore, the PCD manufacturing system with the tungsten carbide reinforcement ring prevents possible breakage of the insert and subsequent machine downtime.
Redies also employs a conductive sintering process in die assembly. This ensures an optimal bond between the PCD insert and the metal frame, allowing for optimal heat dissipation during the wire drawing process.
To learn more about Redies' range of wire drawing dies for copper welding wire, please do not hesitate to contact the company using the provided details on the side. Visit the website www.mant.com for more information about MANT®.
- Wire tools •
- Wire drawing dies