Thread rolling machines with washer assembly units

The new QTC Washer Assembly unit on its I-Thread Rolling machines.

Ingramatic is a first class company for designing and manufacturing thread rolling machines with washer assembly units. After the New Motorized Die match and the New Introduction System with single or double starter units activated by servomotors, the R&D introduces a unique solution for parts needed to be assembled with one or two washers. Ingramatic equips its machines with extremely compact and flexible assembly units. Without compromising thread rolling machine's reliability and productivity, these devices can be used to assembly different types of washers (flat, chamfered, conical, waved, toothed, split, etc.) with a wide range of blank diameters and lengths.

For high speed production of small screws and bolts, Ingramatic can supply a system for automatic loading of washers and blanks into the respective feed vibrators, making the threader a really independent production line.

The new QTC Washer Assembly Unit is now available for the most exigent users. Ingramatic can supply as option a new system in order to save time during the production changeover. This QTC Washer Assembly Unit allows the operator to set up the tools in the tool room and to save time on board of the machine.

The SC-MATIC software allows the PLC to control washer assembly unit operating easily and intuitively. The sensor control system ensures that every screw and bolt sent to the thread rolling machine have washers and ensures that those without washers continue circulating until they are properly assembled. All adjustments are motorized and saved into the PLC allowing the operators to restart a production within few minutes.

The Ingramatic Thread Rollers and products complete the SACMA production range and can be used along with progressive headers for the thread rolling of high strength screws, bolts and special fasteners with one or two washers.